How to Install a Compression Fitting Seal on a Breville Dual Boiler / Oracle

 

Compression Fitting Seal

How to Install a Compression Fitting Seal

If your Breville machine uses compression fittings on the boilers, this guide will walk you through how to replace them when they start leaking — a quick, reliable fix that prevents further damage and restores proper pressure.

Tools

  • Phillips & T20 Torx drivers
  • 15 mm spanner or sensor socket
  • Wire Cutters

Time

~15 minutes

Compression fittings typically last much longer than the older silicone O-ring style, but they can eventually start leaking — especially if the joint has been disturbed or loosened. Sometimes a small tighten with a spanner can buy you some time, but in most cases a full replacement is best. If you’re moving or removing a pipe, always replace the seal, as once the ferrule has been compressed it won’t reseal properly again.

Let’s get started:

Step-by-Step Breville Steam Valve Repair

1. Power Down

Unplug your machine and allow it to cool completely before starting. This ensures your safety when working near the boilers.

2. Remove Outer Screws

Remove the two Phillips screws underneath the front panel, followed by the two Torx screws at the back of the top cover.

Removing front screws Removing rear screws

3. Lift the Lid

Carefully lift off the top panel to expose the internal components. Keep it nearby, as you’ll need to refit it later.

4. Undo the Leaking Fitting

Compression fittings can be very difficult to remove - especially if they have been leaking as scale builds up over time that helps to glue it in. For this job I personally use an impact driver and a special socket with a gap for the hose called a sensor socket. If you don't have one of these then a large adjustable wrench and a hammer to tap it with should work.

Leaking compression fitting Close-up of compression fitting

5. Remove the Old Ferrule and Seal

Using wire cutters, gently pinch behind the lip of the ferrule insert — just enough so it begins to come out, but not so tight that it distorts its shape. Once free, remove the old Teflon seal. Don’t worry about damaging this small section of hose; we’ll be cutting it off anyway.

Cutting ferrule Removing old seal

6. Reposition the Fitting

Slide the fitting down the hose by twisting and pushing gently. You’ll need around 6 mm of clean, undamaged hose exposed for the new seal to seat correctly.

Repositioning fitting

7. Trim the Hose

Use a sharp knife or cutters to remove the damaged section of hose, leaving a fresh, smooth end ready for the new seal.

Trimming hose

8. Install the New Ferrule and Seal

Slide the new ferrule onto the hose, followed by the new seal. Push the hose firmly back into the boiler port until it bottoms out, ensuring the seal sits squarely in place.

Installing ferrule and seal

9. Replace the Fitting

Use a wire brush to clean off any scale on the thread, then (optional) apply some anti-sieze compound so the nut can be easily removed in future:

Seated fitting ready to tighten

Then tighten it fully with a spanner or sensor socket. This will compress the ferrule around the hose for a watertight seal. And that's really it.  Tightened compression fitting

Tip: After reassembly, run a test cycle with the lid still off. Check for any signs of moisture or hissing before replacing the top cover.

Tags: Breville Dual Boiler • Compression Fitting • Leak Repair • BES920 • BES980

Always unplug your machine and ensure it’s completely cool before attempting repairs. BrevTech accepts no liability for injury or damage resulting from improper handling or use of parts outside intended specifications.